Descripción:

Jasa Línea de envasado doble con báscula Newtec y detector de metales Loma.

Jasa double packaging line with 2 Newtec weighers and 2 Loma metal detectors

This complete Jasa packaging line is an excellent solution for the automatic handling, weighing, packaging, labelling and inspection of fresh vegetables, potatoes and other agricultural products. The line is built with high-quality stainless steel machines and combines reliable product feeding, accurate weighing, efficient flowpack packaging and advanced metal detection in one integrated system. Thanks to its modular design, this packaging line is suitable for a wide range of products, including green beans, Brussels sprouts, radishes, baby potatoes, nuts and other similar products.

The line starts with a robust stainless steel box tipper for bins measuring 100 x 120 x 100 cm. The product is then transported via a stainless steel elevator conveyor with dosing function to the inspection conveyor. The inspection conveyor allows operators to visually inspect the product and remove unwanted material before further processing. Thanks to the integrated lighting and two sorting channels, optimal product inspection is ensured.

After inspection, the product is transported via the stainless steel elevator to the infeed shaker. This shaker ensures even product distribution and removes dirt particles through the integrated waste conveyor. As a result, product quality is improved and a stable product flow towards the weigher is achieved. The combination of dosing conveyors, elevator and shaker ensures a continuous product flow and high packaging capacity.

The heart of the line is the Newtec 2009PC-23 multihead weigher with nine weighing heads. This reliable weighing machine is specifically designed for smaller products and can accurately create batches up to 1 kg. In practice, the machine was successfully used for weighing green beans, Brussels sprouts and radishes, achieving capacities of up to 42 batches per minute. Thanks to its accurate weighing technology, product giveaway is minimized and consistent package weights are ensured.

After weighing, the products are automatically packed by the Jasa J250FV vertical flowpack machine. This packaging machine is equipped with two forming sets, allowing different bag sizes to be produced. The machine features a Videojet Dataflex 6320 printer for applying product information and a Gekko 140 labeller for professional labelling. This enables packages to be provided directly with batch codes, expiry dates and product labels. The Jasa flowpack machine is known for its reliability, user-friendliness and high packaging speeds.

For additional product quality and food safety, the line is equipped with a Rotodyne leaf blower and a Loma IQ3 metal detection system. The leaf blower removes light product residues and leaves before packaging. The Loma IQ3 metal detector then inspects every package for the presence of ferrous, non-ferrous and stainless-steel contaminants. Thanks to its high detection sensitivity, this machine meets the strict requirements of the modern food industry and helps producers maintain food safety standards.

The packaging line is completed with a stainless steel rotary collection table for gathering packed products. Thanks to the combination of Newtec, Jasa, Loma, Rotodyne and various stainless steel conveying systems, this line offers a complete solution for companies looking for an efficient and reliable packaging line for vegetables, potatoes, nuts and other agricultural products. This used packaging line is particularly attractive for growers, packing companies and fresh produce processors seeking to automate their packaging operations while maintaining high product quality.

Specifications per machine:

2x Stainless steel box tipper

• Suitable for bins of 100 x 120 x 100 cm
• Complete with safety fence and entry protection

2x Stainless steel elevator conveyor with dosing conveyor

• Elevator conveyor: 185 x 59.5 cm
• Effective width: 57.5 cm
• Cleats: 2 cm high
• Cleat spacing: 15 cm centre-to-centre
• Dosing eye at both the infeed and discharge side of the elevator conveyor
• Dosing conveyor: 145 x 60 cm
• Dosing eye at discharge side

2x Stainless steel inspection conveyor

• Inspection conveyor: 220 x 57.5 cm
• 2 sorting channels
• Lighting

2x Stainless steel elevator

• Elevator: 550 x 40 cm
• Effective width: 37 cm
• Cleats: 2 cm high
• Cleat spacing: 15 cm centre-to-centre

2x Stainless steel infeed shaker

• Infeed shaker width: 49 cm
• Screen opening: 18 mm

1x Waste discharge conveyor 565 x 19.5 cm beneath the shakers

2x Newtec 2009PC-23 multihead weigher with 9 weighing heads

• Weighing buckets: 10 x 12 x 20 cm
• Suitable for batches up to 1 kg
• Suitable for smaller products such as green beans, Brussels sprouts, radishes, baby potatoes, nuts, etc.
  • Previously used for green beans, Brussels sprouts and radishes
    • Radishes:
      • Batch weights from 100 to 200 grams
        • Up to 42 batches per minute (per weiging machine)
    • Brussels sprouts:
      • Batch weights from 300 to 500 grams
        • Up to 42 batches per minute (per weiging machine)
      • Batch weights from 500 to 1,000 grams
        • Up to 20 batches per minute (per weiging machine)
• Year of manufacture: 1993 & 2006
• Including large platform for 2 weighers, complete with stairs

2x Rotodyne leaf blower

2x Jasa J250FV vertical flowpack machine

Very extensive manufacturer update by Jasa, valued at approximately €30,000 excluding VAT. The following components have been renewed:

• Latest Siemens PLC and software
• Control system available in multiple languages (see photo with flags)
• New valve island
• New heating elements
• New encoder (film sensor)
• New electrical control cabinet

• Including 2 forming sets (per flowpack machine):
  • Forming set 1:
    • Tube diameter: 8 cm
    • Shoulder width: 34 cm
  • Forming set 2:
    • Tube diameter: 12.5 cm
    • Shoulder width: 44 cm
• Seal jaw width: 27 cm
• Maximum film width: 60 cm
• Year of manufacture: 2006 & 2007
• With Videojet Dataflex 6320 printer
• With Gekko 140 labeller
  • Maximum label width: 14 cm

2x Loma IQ3 metal detector

• Plastic modular conveyor belt: 255 x 30 cm
• Opening height: 20 cm
• Suitable for detecting:
  • Ferrous metals (Fe), such as steel and iron
  • Minimum detection sensitivity:
    • 1.2 mm for dry/frozen products
    • 1.5 mm for frozen/slightly moist products
    • 2.0 mm for conductive/wet products
  • Non-ferrous metals (NFe), such as copper, aluminium, brass and phosphor bronze
  • Minimum detection sensitivity:
    • 1.2 mm for dry/frozen products
    • 2.0 mm for frozen/slightly moist products
    • 2.5 mm for conductive/wet products
  • Stainless steel (304 S/S)
  • Minimum detection sensitivity:
    • 2.0 mm for dry/frozen products
    • 3.0 mm for frozen/slightly moist products
    • 4.5 mm for conductive/wet products

2x Stainless steel rotary table

• Diameter: 120 cm
• With a raised edge